Technical Overview
What are bubbles?
Bubbles are particles of gas (air) mixed into a liquid. Though seemingly harmless, they can in fact significantly impact liquid performance and product quality.
Liquid-phase bubbles: What is a bubble?
- Numerous invisible microbubbles exist
- They hinder the fluidity of the liquid
- They reduce energy efficiency
Cause
- Sudden pressure changes caused by pumps or piping
- Physical entrapment of gas
- Precipitation of dissolved gases or contamination by aeration equipment
Problems and risks due to bubbles
Driving Cost Issues- Inhibit the flow of liquid
- Reduce energy efficiency
- Increase in hydrate oil temperature, oxidation degradation
Impact on equipment- Cavitation occurrence
- Increased vibration and noise
- Reduced equipment lifespan
Impact on quality- Decreased product quality
- Increased defect rate
- Decreased production efficiency
Specific impacts by industry
Beverages, Foods, and Pharmaceuticals
Decreased product uniformity, reduced sterilization effect, measurement errors, increased quality control costs
etc..Manufacturing and Precision
Occurrence of product defects, deterioration of yield, operational errors of machinery, and rising operational costs of facilities.
etc..
Opus system's BUBB-LESS ELIMINATOR
Developed a groundbreaking bubble removal device that requires no other power source than simply flowing liquid. Our patented technology enables continuous bubble removal, which was previously impossible.
Technical Features
- Proprietary dual cyclone technology
- High-efficiency design developed through joint research with universities
- No dedicated power required, continuous operation possible by simply integrating into the production line
- Product lineup includes sanitary models for pharmaceutical and beverage manufacturers, as well as non-metallic products for chemical applications.
Environmental and Economic Benefits
- Improvement of yield rate
- Reduction of electricity costs
- Extended lifespan of related equipment
- Significant reduction in operating costs
Mechanism of gas-liquid separation
- 1Liquid flows into the deviceUtilize pressure from existing lines
- 2Vortex is generated by a special shapeA swirling flow is formed by the dual cyclone system
- 3Bubbles are separated by centrifugal forceHigh-efficiency gas-liquid separation achieved through calculated swirling flow
- 4Separate and discharge the liquid and bubbles, respectivelyIt is possible to remove over 99% of bubbles from certain liquids
Technical Advantages
High-efficiency separation
High bubble removal rate achieved through simulation analysis and actual equipment testing
Low pressure loss
Optimized flow path design improves energy efficiency
Continuous operation
Durable for 24-hour continuous operation
Learn more
Learn in detail about the operating principles of bubble eliminators and their actual implementation effects
